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TOROIDAL IRON CORE INDUCTOR DESIGN

Powdered Iron Toroidal Core Inductor Calculation.


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Calculation to determine the number of turns required for a range of powdered iron core toroids to achieve a particular inductance value.

 

 

L =          Inductance in uH

       Inductive index in uH per 100 turns as specified by the manufacturer.

N =         Number of turns.  

 

Example

The number of turns required for a 12uH inductor if the  for the selected powdered iron core is 49 (T-50-2).

 

AL Value

 Mix Type

Size

26

3

15

1

2

7

6

10

12

17

0

T-12

n/a

60

50

48

20

18

17

12

7.5

7.5

3

T-16

145

61

55

44

22

n/a

19

13

8

8

3

T-20

180

76

55

52

27

24

22

16

10

10

3.5

T-25

235

100

85

70

34

29

27

19

12

12

4.5

T-30

325

140

93

85

43

37

36

25

16

16

6

T-37

275

120

90

80

40

32

30

25

15

15

4.9

T-44

360

180

160

105

52

46

42

33

18.5

18.5

6.5

T-50

320

175

135

100

49

43

40

31

18

18

6.4

T-68

420

195

180

115

57

52

47

32

21

21

7.5

T-80

450

180

170

115

55

50

45

32

22

22

8.5

T-94

590

248

200

160

84

n/a

70

58

32

n/a

10.6

T-106

900

450

345

325

135

133

116

n/a

n/a

n/a

19

T-130

785

3350

250

200

110

103

96

n/a

n/a

n/a

15

T-157

870

420

360

320

140

n/a

115

n/a

n/a

n/a

n/a

T-184

1640

720

n/a

500

240

n/a

195

n/a

n/a

n/a

n/a

T-200

895

425

n/a

250

120

105

100

n/a

n/a

n/a

n/a

Table of AL values for a selection of powdered iron core toroids.

 

Iron Powder Magnetic Core Dimensions

Size

Colour

Dimensions

O.D.

I.D.

HEIGHT

in

mm

in

mm

in

mm

T-200-2

Red

2

50.80

1.25

31.75

0.55

13.97

T-94-2

Red

0.94

23.88

0.56

14.224

0.31

7.874

T-80-2

Red

0.8

20.32

0.5

12.7

0.25

6.35

T-68-2

Red

0.68

17.27

0.37

9.398

0.19

4.826

T-50-2

Red

0.5

12.70

0.3

7.62

0.19

4.826

T-37-2

Red

0.37

9.40

0.21

5.334

0.12

3.048

T-25-2

Red

0.25

6.35

0.12

3.048

0.09

2.286

T-12-2

Red

0.125

3.18

0.06

1.524

0.05

1.27

T-50-10

Black

0.5

12.70

0.3

7.62

0.19

4.826

T-37-10

Black

0.37

9.40

0.21

5.334

0.12

3.048

T-25-10

Black

0.25

6.35

0.12

3.048

0.09

2.286

T-12-10

Black

0.125

3.18

0.06

1.524

0.05

1.27

T-94-9

Yellow

0.94

23.88

0.56

14.224

0.31

7.874

Table of core dimensions for a selection of powdered iron core toroids.

 

Iron Powder Magnetic Core Properties

Mix

Color

Material

μ

Temp

 f (MHz)

Uses

Stability

(ppm/°C)

26

Yellow/White

Hydrogen Reduced

75

825

DC -10MHz

EMI filters, DC chokes

3

Gray

Carbonyl HP

35

370

0.05 - 0.500MHz

Exc. stability, good Q at low freq.

15

Red/White

Carbonyl GS6

25

190

0.10 - 20MHz

Exc. stability, good Q

1

Blue

Carbonyl C

20

280

0.50 - 50MHz

Exc. stability, good Q at low freq.

2

Red

Carbonyl E

10

95

2 - 30MHz

High Q

7

White

Carbonyl TH

9

30

3 - 35MHz

Similar to mix 2 and mix 6, exc. temp stability

6

Yellow

Carbonyl SF

8

35

10 - 50MHz

Very good Q and temp. stability for 20-50 MHz

10

Black

Powdered Iron W

6

150

30 - 1000MHz

Good Q and stability for 40-100 MHz

12

Green/White

Synthetic Oxide

4

170

50 - 2000MHz

Good Q, moderate temp. stability

17

Blue/Yellow

Carbonyl

4

50

40 - 1800MHz

Similar to mix 12, better temp. stability, Q drops about 10% above 50 MHz, 20% above 100 MHz

0

Tan

Phenolic

1

0

100 - 3000MHz

L varies greatly with winding technique

Table of core properties for powdered iron core.

 

Iron Powder Core Inductor Design Software: http://www.micrometals.com/material/IPIDsgnSoftwaretxt.html

 

  

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Page last revised 05 May, 2025

 

 

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