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     Peter Miles
     Northam, Western Australia
     QRZ Page: VK6YSF

 

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DC DISTRIBUTION FOR OFF-GRID CAMPING

12V distribution for managing solar off-grid camping 


 

Camping off-grid requires a reliable power system to keep essential devices running consistently. A well-designed 12V DC distribution board, even if simple, provides efficient power management, ensuring that the battery, solar panel, and connected loads work reliably together for extended periods. This set-up allows campers to maintain power independence without relying on external sources.

Photo 1 Camp set up. 

 

 

Photo 2 DC distribution board and water pump.

 

Fig 1 Schematic diagram of the DC distribution board and related equipment.

 

Photo 3 DC distribution board construction showing the metering shuts to the left and negative and positive bus centre.

 

Camping off-grid requires a reliable power system to keep essential devices running consistently. A well-designed 12V DC distribution board, even if simple, provides efficient power management, ensuring that the battery, solar panel, and connected loads work reliably together for extended periods. This set-up allows campers to maintain power independence without relying on external sources.

The core of the system is a 97Ah 12V lead-acid battery, which serves as the primary power source. Chosen for its sufficient capacity, this battery is also compatible with my 4WD, allowing for easy interchange ability during extended trips or emergencies. To maintain a steady charge, a 160-watt solar panel is integrated into the system. This solar panel connects via a 50A Anderson connector, enabling the use of alternative or additional solar panels as needed.

Monitoring the charging process is crucial for optimising power usage, which is why a DC Multifunction Digital Power Meter Energy Monitor Module is included. This module provides real-time data on voltage, current, power, and energy generated by the solar panel, enabling users to make informed decisions about their energy consumption.

In addition to monitoring the charging process, the system also includes a second DC Multifunction Digital Power Meter Energy Monitor Module to track total load performance. By measuring energy used by connected devices, this module helps manage the system load, ensuring that excessive power consumption is avoided.  

Basically, so long as more power is generated in Watt hours than consumed over a period of days, power is available indefinitely. 

Photo 4 DC Multifunction Digital Power Meter Photo 5 DC Multifunction Digital Power Meter wiring

 

DC Multifunction Digital Power Meter features.

1. Electrical parameter measurement function - voltage, current, power (Watts), energy (Watt Hours).

2. Overload alarm function (overpower alarm threshold, the backlight and power flicker tips).

3. The power alarm threshold pre-set function (can set up their own power alarm threshold).

4. Power-down data storage function.

5. Large-screen LCD screen full display function (display voltage, current, active power, power).

6. Backlight.

 

Circuit features

The D1 15A Schottky diode (STPS1545F) is included in the circuit to prevent load current from being drawn through the charging input. This protects against situations where the trailer is connected to a car and the engine is started, which could cause excessive current to flow through wiring not designed to handle such a load. Note: The STPS1545F Schottky diode is mounted on a heatsink.

A Schottky diode, also known as a hot-carrier diode, is a type of semiconductor diode with very fast switching speed and low forward voltage drop compared to standard PN-junction diodes. 

 

Schottky diode Characteristics

Feature Schottky Diode Standard Diode (e.g., 1N4007)
Forward voltage drop ~0.15V to 0.45V ~0.6V to 1.0V
Switching speed Very fast (nanoseconds) Slower (microseconds)
Reverse recovery time Very short Longer
Leakage current Higher Lower
Temperature limit Usually lower (max ~150°C) Higher

 

Common Applications

  • Power supplies: Used in switch-mode power supplies (SMPS) to improve efficiency.

  • Reverse polarity protection: The low forward voltage drop reduces wasted power.

  • Solar systems: Prevent backflow from batteries to panels.

  • RF and logic circuits: Where fast switching and low noise are needed.

 

LED Indicators:

  • LED 1 lights up when a charging voltage is present, whether from solar panels, the car's supply circuit, or another power source. If LED 1 is not lit, there is either no charging voltage or Fuse 1 has blown.

  • LED 2 indicates the presence of battery voltage. If LED 2 is off, it means Fuse 2 has blown. In this case, LEDs 3 and 4 will also be off.

  • LEDs 3 and 4 light up when supply voltage is available for the load circuits. If either LED 3 or 4 is off, the corresponding fuse has likely blown, possibly due to an excessive load or a fault in an external circuit.

 

The power distribution system is designed to accommodate different power requirements. High-demand devices such as fridges or inverters connect via 50A Anderson connectors, which handle high-current loads efficiently. For lower-powered devices such as LED lighting, USB chargers, or pumps, smaller 30A Anderson connectors are used, providing a more practical solution for smaller loads.

A well-planned 12V DC distribution board is an essential component of any off-grid camping experience. With a robust battery, efficient solar charging, real-time energy monitoring, and secure power distribution, this system offers a seamless way to manage power needs. Whether running a fridge, charging devices, or powering lights, campers can confidently rely on this set-up for extended off-grid adventures.

 

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Page initiated 19 February, 2025 

Page last revised 20 June, 2025

 

 

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