RF
3 position switch for either antenna switching or transceiver
switching 0 - 150MHz.
Requiring
switch to switch various 144MHz - 148MHz band radio to a common
antenna and
determining the MK1 version of the antenna/radio switch barely meeting the port
isolation requirement for 144MHz - 148MHz band that limited the
transmitter power to only 25
Watts and the possibility of accidentally damaging the receiver one
of theses radios a redesign of the radio switch was required.
The
RF switch needs to achieve a higher level switch port isolation. Switch port isolation is not so important for switch
between antennas,
however when transmitting from one port, the ports that have
receivers connected, even when turned off need to well isolated from
RF leakage.
With
this in mind the specification for the switch are for a maximum of
100W RF at maximum frequency of 150MHz and also included is a 12DC
switched circuit for a masthead pre-amp.
Maximum RF power: 100Watts (50dBm)
Maximum frequency: 150MHz
Minimum port Isolation: -45dB
Assumptions
The above specification are based on Ian (W2AEW)’s presentation on
issues relating to using an antenna switch to switch radio
transceivers.
Refer to video link: https://www.youtube.com/watch?v=lMMql1gEORQ
The video suggests that many ham radio transceiver receivers are capable
of withstanding up to +20dB (100mW), however Ian (W2AEW) decided
that as a matter of caution he would base his calculation on +10dB
(10mW). Even +10dB may be way too much for many receivers such as
scanners etc., therefore study equipment specification to determine
suitability.
Radio
specification examples
·
The
Icom IC-706MK2G transceiver’s service manual on page 1 states;
DO
NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna
connector. This could damage the transceiver’s front end.
·
The RSP1
SDR radio states on page 5 of the manual that; In any
configuration the maximum input power to the RSP1 must not exceed
0dBm.
·
The
maximum RX power of HackRF One is -5 dBm. Exceeding -5 dBm can
result in permanent damage!
Calculations
A 100W transmitter would represent 50dBm
Therefore 50dBm (100W) – 10dB (safe receiver exposure) = 40dB (minimum
required port isolation)
Based on the above calculation the RF switch just satisfies the required
port isolation at the desired 146MHz (2m band), but would not be
suitable at higher power at the 2m band and would not be suitable at
higher frequencies such as the 70cm band at almost any realistic
power.
Below 54MHz sufficient port isolation would allow for 200W transmitter
to be used however the current rating of the relays used is 1 Amp
per pole and are connected with two poles in parallel producing a
rating of up to 2 Amps and would restrict power to 100W.
100W
of RF at 50Ohms impedance will produce a voltage of just over 70V at
current of just over 1.4Amps therefore the radio switch is really
only suitable for power levels at or below 100W.
Design
Fig 1
Schematic of the radio switch unit
Construction
The switch is a simple 3 position single pole wafer switch that activates
a relay for each radio input. When power up only one relay can be
activated at a time with the other relays switched to ground and
when the unit is not powered up all relays will switch to ground to offer the
radios some protection from the effects of lightning.
The
relays are mounted to a grounded PCB with grounded PCB shield
mounted between the relays. All internal coax interconnections are
with RG316/U
C1,
C2 and C3 are to ground any RF and prevent RF from travelling out on
the DC supply.
The 12DC switched circuit for a masthead pre-amp presents a DC supply to
a 2.1mm DC panel socket.
Testing
Test was carried out using a NanoVNA calibrated for Mag with the switch
switched to an adjacent port with a 50ohm load connected. The below
results and chart show port isolation against various frequencies.
Frequency
MHz
|
Port
Isolation dB
|
1.000
|
-78
|
3.500
|
-77
|
10.000
|
-75
|
15.000
|
-73
|
30.000
|
-63
|
54.000
|
-56
|
146.000
|
-45
|
435.000
|
-19
|
|